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EBS00004
HOW TO USE THIS MANUAL
MANUAL ORGANIZATION
This manual consists of chapters for the main categories of subjects. (See “symbols”)
1st title : This is the title of the chapter with its symbol in the upper right corner of each page.
2nd title : This title indicates the section of the chapter and only appears on the first page of each
section. It is located in the upper left corner of the page.
3rd title : This title indicates a sub-section that is followed by step-by-step procedures accompa-
nied by corresponding illustrations.
EXPLODED DIAGRAMS
To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each
removal and disassembly section.
1. An easy-to-see exploded diagram is provided for removal and disassembly jobs.
2. Numbers are given in the order of the jobs in the exploded diagram. A number that is enclosed
by a circle indicates a disassembly step.
3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks
. The meanings of the symbol marks are given on the next page.
4. A job instruction chart accompanies the exploded diagram, providing the order of jobs, names
of parts, notes in jobs, etc.
5. For jobs requiring more information, the step-by-step format supplements are given in addition
to the exploded diagram and the job instruction chart.
4 - 33
ENG
BELT DRIVE
EAS00340
INSTALLING THE KICKSTARTER
1. Install:
solid bush
kickstarter shaft
kickstarter spring
2. Hook:
kickstarter spring
TIP
Hook the spring end on the kickstarter shaft
as shown, and hook the other end on the
projection .
3. Install:
plain washer
circlip
4. Install:
kick pinion gear
kick pinion gear clip
TIP
Install the clip at the position shown.
1
2
2
3
b
c
d
a
1
1
New
b
a
d
c
2
3
1
1
2
2
1
4 - 32
ENG
RemarksOrder Job/Part Q’ty
4
5
2
1
3
6
7
9
8
1
1
1
1
1
1
1
1
1
Remove the parts in the order listed.
Refer to “CRANKCASE COVER “.
Refer to “INSTALLING THE KICKSTARTER“.
For installation, reverse the removal pro-
cedure.
EAS00338
KICKSTARTER
Removing the kickstarter
Crankcase, cover
Circlip
Washer
Kick pinion gear
Kick pinion gear clip
Washer
Kick shaft assembly
Torsion spring
Solid bush
Spacer
BELT DRIVE
3
2
1
9
7
8
6
New
5
4