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24-Pump, 128-Station Controller Chapter 1: Safety 3
Table of Contents
CHAPTER 1: SAFETY ................................................................ 5
1-1 How to Use This Manual ............................................................................................. 5
Safety Symbols Used in this Manual.....................................................................5
1-2 Warnings and Precautions .......................................................................................... 6
1-3 Responsibility .............................................................................................................. 7
General Responsibility...........................................................................................7
Operator Responsibility .........................................................................................7
Maintenance Responsibility...................................................................................8
Reporting a Safety Defect .....................................................................................8
CHAPTER 2: FUNCTIONAL DESCRIPTION.............................. 9
2-1 Models Covered in This Manual..................................................................................9
2-2 General Description..................................................................................................... 9
2-3 Standard Features....................................................................................................... 9
Mechanical Features .............................................................................................9
Electrical Features...............................................................................................10
Controller Features..............................................................................................10
2-4 Optional Features......................................................................................................10
2-5 Safety Devices and Interlocks................................................................................... 10
Safety Circuit Standards......................................................................................11
Fail Safe Operation .............................................................................................11
Safety Device Lock-Outs.....................................................................................11
CHAPTER 3: INSTALLATION .................................................. 12
3-1 Uncrating................................................................................................................... 12
3-2 Mounting the Control Panel.......................................................................................12
3-3 System Installation Overview ....................................................................................12
3-4 Electrical Connections............................................................................................... 13
Making Control Panel Power Drop Wiring Connections......................................13
Running KwikLink™ Cables ................................................................................13
Setting Up and Installing Mounting Plates...........................................................14
Terminating Cable Runs......................................................................................15
Addressing and Installing ArmorBlocks™ ...........................................................17
Installing KwikLink™ Connectors ........................................................................20
Connecting the Controller to the Network............................................................21
Connecting the Power Supply Enclosure to the Network....................................23
Connecting Vacuum Receivers to the Network...................................................25
Connecting Vacuum Pumps and Filter Chambers to the Network ......................28
Connecting Central Alarms to the Network .........................................................34
3-5 Setup......................................................................................................................... 36
Setting Up the System.........................................................................................37
Setting Up Stations..............................................................................................41
Setting Up Pumps ...............................................................................................44
Finishing Setup: Setting Up Passwords ..............................................................48
Save/Restore Settings.........................................................................................49
3-6 Initial Startup...............................................................................................................50
CHAPTER 4: OPERATION ........................................................ 51