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Hopper Loaders with/without Sight Glasses 1
CHAPTER 1: SAFETY ................................................................ 3
1-1 How to Use This Manual ............................................................................................. 3
Safety Symbols Used in this Manual.....................................................................3
Controller Safety Tags…………………………………………………………………vii
Safety Circuit Standards...................................................................................... vii
1-2 Warnings and Precautions .......................................................................................... 4
1-3 Safety Devices and Interlocks .....................................................................................6
Safety Circuit Standards........................................................................................6
Fail Safe Operation .............................................................................................viii
Safety Device Lockouts.....................................................................................viii7
1-4 Responsibility ............................................................................................................. ix
General Responsibility.......................................................................................... ix
Operator Responsibility ........................................................................................ ix
Maintenance Responsibility................................................................................... x
Reporting a Safety Defect ..................................................................................... x
CHAPTER 2: FUNCTIONAL DESCRIPTION.............................. 1
2-1 Models Covered in This Manual................................................................................81
2-2 General Description................................................................................................... 81
2-3 Standard Features..................................................................................................... 81
Electrical Features.................................................................................................8
Controller Features..............................................................................................12
2-4 Optional Features......................................................................................................92
CHAPTER 3: INSTALLATION .................................................. 10
3-1 Uncrating...................................................................................................................10
3-2 Mounting the Control Panel.......................................................................................10
3-3 Controller Identification (Serial Number) Tag.......................................................... 135
3-4 Electrical Connections............................................................................................. 146
Making Control Panel Power Drop Wiring Connections......................................16
Connecting the Control Panel to Vacuum Hoppers.............................................16
Connecting the Control Panel to the Pump Package ..........................................16
3-5 Setup.........................................................................................................................26
Setting Alarm Duration ........................................................................................27
Setting Up Pump Staging ....................................................................................28
Setting Up Touch Switch Display ........................................................................20
Setting Up Stations..............................................................................................21
Setting Up Pumps .............................................................................................231
Finishing Setup....................................................................................................27
3-6 Initial Startup ...........................................................................................................268
CHAPTER 4: OPERATION ....................................................... 30
4-1 Overview ...................................................................................................................30
4-2 Basic Tasks............................................................................................................... 30
Reviewing Station Status ....................................................................................30
Reviewing Pump Status ......................................................................................31
Logging On and Logging Off .............................................................................292