Upright Portable Hot Oil TCUs Chapter 1: Safety iii
Table of Contents
CHAPTER 1: SAFETY ................................................................ 5
1-1 How to Use This Manual .............................................................................................5
Safety Symbols Used in this Manual.....................................................................5
1-2 Warnings and Precautions ..........................................................................................6
1-3 Responsibility ..............................................................................................................7
General Responsibility...........................................................................................7
Operator Responsibility.........................................................................................8
Maintenance Responsibility...................................................................................9
Reporting a Safety Defect .....................................................................................9
CHAPTER 2: FUNCTIONAL DESCRIPTION............................ 10
2-1 Models Covered in This Manual................................................................................10
2-2 General Description...................................................................................................10
2-3 Standard Features.....................................................................................................10
Mechanical Features ...........................................................................................10
Electrical Features...............................................................................................11
Controller Features..............................................................................................11
2-4 Options......................................................................................................................11
2-5 Feature Descriptions .................................................................................................12
Immersion Heaters..............................................................................................12
Heater Tank.........................................................................................................12
Pump...................................................................................................................12
Ful-Flo Valve .......................................................................................................12
Connection Lines.................................................................................................13
Electrical System Controls...................................................................................13
Electrical Panel and System Components ..........................................................13
Air Purge .............................................................................................................14
Pressure Switch ..................................................................................................14
Safety Thermostat ...............................................................................................14
Reservoir Tank....................................................................................................14
Cooling (Optional) ...............................................................................................15
2-6 Safety Devices and Interlocks...................................................................................15
CHAPTER 3: INSTALLATION ................................................... 17
3-1 Uncrating the Equipment...........................................................................................17
3-2 Rigging and Placing the TCU....................................................................................17
Installation Location Considerations....................................................................17
3-3 Electrical Connections...............................................................................................18
3-4 Setup Procedures......................................................................................................19
Connecting Piping ...............................................................................................19
Connecting Process Piping .................................................................................20
3-5 Initial Start-up ............................................................................................................22
Starting the Hot Oil TCU......................................................................................22
CHAPTER 4: OPERATION ....................................................... 24