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3–Pump 33-Station Controllers Chapter 1: Safety iii
Table of Contents
CHAPTER 1: SAFETY ...............................................................VI
1-1 How to Use This Manual ............................................................................................ vi
Safety Symbols Used in this Manual.................................................................... vi
1-2 Warnings and Precautions .........................................................................................vii
1-3 Responsibility ............................................................................................................viii
General Responsibility.........................................................................................viii
Operator Responsibility ........................................................................................ ix
Maintenance Responsibility.................................................................................. ix
Reporting a Safety Defect .................................................................................... ix
CHAPTER 2: FUNCTIONAL DESCRIPTION............................ 10
2-1 Models Covered in This Manual................................................................................10
2-2 General Description................................................................................................... 10
2-3 Standard Features..................................................................................................... 11
Mechanical Features ...........................................................................................11
Electrical Features...............................................................................................11
Controller Features..............................................................................................11
2-4 Optional Features......................................................................................................11
2-5 Safety Devices and Interlocks................................................................................... 12
Safety Circuit Standards......................................................................................12
Fail Safe Operation .............................................................................................12
Safety Device Lock-Outs.....................................................................................12
CHAPTER 3: INSTALLATION .................................................. 13
3-1 Uncrating...................................................................................................................13
3-2 Mounting the Control Panel.......................................................................................13
3-3 Electrical Connections............................................................................................... 13
Making Control Panel Power Drop Wiring Connections......................................13
Connecting the Control Panel to Vacuum Hoppers.............................................14
Connecting the Control Panel to the Pump Package ..........................................14
3-4 Setup.........................................................................................................................15
Setting the Number of Stations and the Number of Pumps.................................15
Setting Up Alarm Silences...................................................................................17
Setting Up Pump Staging ....................................................................................18
Setting Up Touch Switch Delay...........................................................................18
Setting Up Stations..............................................................................................19
Setting Up Pumps ...............................................................................................23
Finishing Setup: Setting Up Passwords ..............................................................25
3-5 Initial Startup .............................................................................................................27
CHAPTER 4: OPERATION ....................................................... 28
4-1 Overview ...................................................................................................................28
4-2 Basic Tasks............................................................................................................... 28
Reviewing Station Status ....................................................................................28