ENGINE RIGHT SIDE 5-13
External Shift Mechanism
External Shift Mechanism Remo val
•
Remove:
Shift Pedal
Right Engine Cover
Clutch Housing
•
Remove the engine mounting bolts [A] to pull out the ex-
ternal shift mechanism.
•
Pull out the external shift mechanism [A], lifting the engine
[B].
•
Remove the gear set lever spring [C].
•
Remove the lever set screw [D] and take off the set levers
[D] [E].
External Shift M echanism I nstallation
•
Install the return spring [A] so that the large round edge
side faces in.
•
Before installing the shift shaft, apply high temperature
grease to the oil seal lips and shift shaft splines.
•
Tighten the gear set lever screw.
Torque - G ear Set Lever Screw: 8.8 N·m (0.90 kgf·m, 78
in·lb)
Shift Pedal Bolt: 8.8 N·m (0.90 kgf·m, 78 in·lb)
External Shift Mechanism Inspe c tion
•
Check the shift shaft [A] for bending or damage to the
splines.
If the shaft is bent, straighten or replace it. If the splines
are damaged, replace the external shift mechanism.
•
Check the return spring [B] and arm spring [C] for cracks
or distortion.
If the springs are damaged in any way, replace them.
•
Check the shift mechanism arm [D] for distortion.
If the shift mechanism arm is damaged in any way, re-
place the shift mechanism.
•
Check the gear set levers, and its spring for cracks or
distortion.
If the l ever or spring is damaged in any way, replace them.
