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TABLE OF CONTENTS
SERVICING THE STANLEY ROBOTIC WELDER: This manual contains safety, operation, and routine mainte-
nance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine
maintenance, must be performed by an authorized and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE
IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED
DEALER.
MAKE NO ALTERATIONS OR MODIFICATIONS TO THE TOOL.
SERIOUS INJURY COULD RESULT FROM IMPROPER CHANGES.
MODIFICATIONS OR ALTERATIONS COULD ALTER THE PERFORMANCE OR INTEGRITY OF THE TOOL.
SAFETY SYMBOLS ................................................................................................................................................................................5
LOCAL SAFETY REGULATIONS ...........................................................................................................................................................5
SAFETY PRECAUTIONS ........................................................................................................................................................................6
OPERATION .......................................................................................................................................................................................... 11
OVERVIEW ........................................................................................................................................................................................ 11
PREPARING THE RW30 FOR OPERATION .................................................................................................................................... 11
CLAW VERSION ............................................................................................................................................................................... 11
CLAMP VERSION .............................................................................................................................................................................12
CONNECTING THE WIRE FEED/WELDING TIP TO THE RW30 ....................................................................................................13
SETTING THE STICK OUT ............................................................................................................................................................... 13
OPERATING THE RW30 & THE CHARLIE CONTROL UNIT ........................................................................................................... 14
INFORMATION ON DATA TRACKING ..............................................................................................................................................16
MANUAL DATA ENTRY .....................................................................................................................................................................16
AUTOMATIC DATA ENTRY ...............................................................................................................................................................16
OPERATOR DIALOGUE ...................................................................................................................................................................17
STOP AND RESTART OF WELDING CYCLE ...................................................................................................................................20
ERROR MESSAGES .........................................................................................................................................................................20
EQUIPMENT MAINTENANCE & CARE ................................................................................................................................................22
TROUBLESHOOTING ..........................................................................................................................................................................22
SPECIFICATIONS .................................................................................................................................................................................24
RW30 HEATER .....................................................................................................................................................................................25
ACCESSORIES.....................................................................................................................................................................................26
SPARE PARTS ...................................................................................................................................................................................... 27
RW30110 / RW30112 PARTS LIST & ILLUSTRATION ......................................................................................................................... 29
RW30120 PARTS LIST & ILLUSTRATION ...........................................................................................................................................30
RW30110 / RW30112 / RW30120 LEFT SIDE ILLUSTRATION ............................................................................................................31
RW30110 / RW30112 / RW30120 RIGHT SIDE ILLUSTRATION .........................................................................................................32
RW30110 / REW30112 / RW30120 MOTOR BOARD ILLUSTRATION ................................................................................................ 33
RW30110 / RW30112 / RW30120 SUPPORT PLATFORM ILLUSTRATION ........................................................................................ 34
RW30110 / RW30112 / RW30120 SUPPORT ASSEMBLY ................................................................................................................... 35
CLAMP ASSEMBLIES ...........................................................................................................................................................................36
TORCH SUPPORT................................................................................................................................................................................37
TORCH SUPPORT (PULL GUN) ..........................................................................................................................................................38
WARRANTY ..........................................................................................................................................................................................39
To ll out a Product Warranty Recording form, and for information on your
warranty, visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).
IMPORTANT
